Venus

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Venus All electric range

Venus

The VENUS series of All Electric machines offer a competitively priced machine capable of meeting the needs of high tech molding applications while offering All Electric energy efficiency. The series builds on 7 years of design and development, including several machine design generations. The VENUS is a product of German and Chinese Engineering collaboration. All components are sourced from global suppliers that represent best in class solutions and cost effectively assembled and tested in the new Zhafir assembly facility at Ebermannsdorf Germany.

Clamping forces 40 to 4,100 Kn

Zhafir Venus series machine is the first generation of all-electric machines from Zhafir Plastics macinery, which targets the high-tech market of plastics processing. The Zhafir Venus series is broadly applicable due to its outstanding performance. This applies in aprticular to the zero-defect standard electric and electronic industry, high quality requirements of the optical industry, the cleanroom applications, thin wall and micro moulding.

Economize: 20-70% less energy consumption compared to hydraulic machines

Robust: Stable machine design and high quality components for a long life time

Sophisticated: Latest control technology from Sigmatek

Modular: Different injection units and screw sizes

Precise: Version for high speed injection

Efficient: Parallel movements on all axis

Fast: Dynamic servo drives

Injection unit

Four injection units for each clamping force
A variety of screw diameters can be selected
Parallel movements for injection and the ejection driven by independent servo-motors with closed-loop control
Using high response servo motor and the "X"-type mechanical structure for quick and responsive injection performance
Servo driven twin ball screws provide balanced ejection motion with an accuracy of 0.01 mm
Closed-loop temperature control on the feeding zone for optimal molded part quality at consistent material temperature

Clamping unit

Powerful and proven 5-point double toggle system for high speed and economical operation
Parallel mold movements driven by an independend servo-motor with closed-loop
FEM analysis optimizes and reduces strain for improved structural stiffness
Generous tie bar clearances and distance between platens for optimum mold space
Automatic mold height adjustment and clamping force settings using saved mold data
The solenoid interlocks the safety guard door on both operating and non operating sides, with a release force of 1,000N

Program for compression molding
The compression cycle can be performed by easy programming. It is possible to freely programme the mold movements to syncronize with the injection movements.
This belongs to the low pressure molding technology category. It has the effect to improve the internal stress characteristic property for plastic product, reduce distortion, improve the product surface. With this control, the demand of injection force and clamp force parameters are truly optimized. It not only reduces the cost of equipment, but also greatly extends the equipment life time.

High performance
Outstanding injection acceleration response, and the compact design of injection components, reduce the inertial force of moving components. All these points improve the sensitivity of the start-up and brake, so that sufficient injection speed and holding pressure control provide a responsive performance.

Energy consumption
The output power for the all-electric servo drive unit follows the load changes, using the advanced DC bus technology to rapidly transmit changes to effect dynamic braking energy. This is 10% lower power consumption than other general servo systems. It also reduces heat dissipation dependent on the type of product and mold used. The Zhafir Venus Series can reduce the electric energy consumption by approximately 50-70% compared to the traditional fixed displacement pump.

High sophisticated control
The high performance control system from Sigmatek provides the ideal communication between the injection molding machine and the operator. The uniform operating concept and logical, clear structure of all functions make machine operation easy and user-oriented.

15" color LCD with touch screen
Memory for storing 100 mold data
USB interface to transfer information
Multiple languages for selection
Metric and imperial units
Independent page for maintenance by after sales service engineer

Servo motor for high performance

Twin ball screws

venus clamping unit

Clamping unit with centralized
oil lubrication system

The compression cycle can be performed by easy programming

For a VE 600/120h machine the acceleration time would be about 45 ms, which provides high performance to produce thin-wall articles.

Energy consumption by 50-70%

Venus control

Included on all VENUS Series machines are the following features:

CLAMP

Compact and Durable 5 Point Toggle Clamp

6 stages of speed and pressure adjustment for mold opening and closing

Compression injection program - 3 sequence molds available

Automatic mold height adjustment

Euromap platen layout

3 stages of speed and pressure for ejector forward and back motions

1 Air Blow Circuits on the Stationary Platen

1 Air Blow Circuits on the Moving Platen

Interface for 2 Core Pull Circuits

INJECTION UNIT

Bimetallic Barrel and coated screw

6 stages of injection speed

4 stages of holding pressure

3 stages of back pressure

3 screw retraction sequence options

4 modes for cut-off: position, pressure, speed, and time

Ceramic heaterbands with K type thermocouples

3 injection unit carriage retraction sequence options

Injection Pressure Monitor (HPM function)

Combined central lube and manual greasing

Feed Throat Temperature Control with Solenoid Valve

Water Manifolds

Hopper and Slide Gate

CONTROLS

Sigmatek Controls

KEB Servo Drives

15 Color Touch Screen User Interface

Internal memory for 100 mold setups

3 USB connections for transferring data / printer

Robot interface = Euromap 67

Onboard Statistical Process Control (SPC)

OPTIONS (PARTIAL LISTING)

Automatic clamp force control

Additional Air Valves

Hydraulic power pack

Integrated hot runner control - Max. 16 zones

Many more ...

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Haitian Injection moulding machines

Venus